Our Products

Tailor-Made Solutions for Every Floor Challenge

New construction and renovation projects present their own special challenges. But Rapid Floor Systems offers specific solutions, so you can customize installation for each project.

The Maxxon Green Mark - Maxxon products with this symbol are LEED-compliant and help to contribute valuable points toward LEED-certified projects

Check out the Product Selection Guide »

Gypsum Underlayments *

Rapid Floor® offers the advantage of a smooth, joint-free surface and is an excellent alternative to double wood floor construction in new, multifamily residential projects. Rapid Floor is also GREENGUARD Gold Certified.

Rapid Floor® Plus provides the extra muscle required when the job calls for a tougher, more durable surface. Its flexible compressive strength can be formulated to range from 2000 to 3200 psi (14 to 22 MPa), for the increased surface hardness that's critical in renovation, single family and commercial projects. Rapid Floor Plus is always manufactured in a "green" formulation and may contribute toward points for LEED project certification. Rapid Floor Plus is also GREENGUARD Gold Certified.

Rapid Floor® Ultra is formulated to provide compressive strengths ranging from 2500 to 4000 psi (17.2 to 27.4 MPa), and offers an economical alternative to many concrete floor underlayment applications in commercial and renovation projects. Rapid Floor Ultra is always manufactured in a "green" formulation and may contribute toward points for LEED project certification. Rapid Floor Ultra is also GREENGUARD Gold Certified.

Commercial Topping® has a fast drying and achieves compressive strengths up to 4500 psi (31 MPa). It's the ideal underlayment to meet ASTM F710 "Preparing Concrete to Receive Resilient Flooring". Plus it pours over VAT, VCT, terrazzo or ceramic, with no shotblasting required. Commercial Topping is always manufactured in a "green" formulation and may contribute toward points for LEED project certification. Commercial Topping is also GREENGUARD Gold Certified.

* Click here for Maxxon Corporation's equivalent alternatives for Rapid Floor underlayments.

Self-Leveling Floors

Level-Right® Self-Leveling Floor Underlayment is a specially formulated, high-strength, cementitious underlayment that can handle any floor leveling challenge - without shotblasting or scarifying. Level-Right is a "green" product which may contribute toward points for LEED project certification. Level-Right is also GREENGUARD Gold Certified.

Level-Right® Maxx is a calcium aluminate, high strength, cement-based self-leveling underlayment designed for leveling, smoothing and repairing interior concrete and engineer-approved floors prior to installing floor coverings. It can also be used as a wear surface when sealed with a Maxxon-approved sealer.

Level-Right® LDF (Low Density Fill) is a revolutionary, lightweight product made from Portland cement and a proprietary expanded polystyrene foam aggregate. The aerated foam aggregate gives the cement a range of unique properties, making it perfect for deep fill applications. Level-Right LDF is ready–mixed cement designed to be capped with Ortecrete Underlayment. Level-Right LDF is mixed and pumped on-site with Ortecrete Underlayment pumps making installation quick and easy.

Sound Control Systems

Acousti-Mat® I Maxxon Green Mark

The new economical solution for both new floors and retrofit where floor height is a concern.  Acousti-Mat I maintains a low 3/16” (5 mm) profile and requires only a ¾” Maxxon underlayment pour depth, while increasing STC up to 12 points when compared to a bare wood frame system.  Now always “Green” with 40% pre-consumer recycled content; GREENGUARD Gold Certified.

Acousti-Mat® II

Acousti-Mat® II is the industry standard and accepts a thin floating floor composite. It is ideal in both new and retrofit flooring applications where floor height is a concern. Acousti-Mat II with a Maxxon Underlayment increases IIC and STC levels 6-15 rating points over wood frame and IIC levels up to 20 rating points over concrete. Acoustic-Mat II is made with 40% pre-consumer recycled content which may contribute points toward LEED project certification and is GREENGUARD Gold Certified.

Acousti-Mat® II HP A breakthrough in sound control, Acousti-Mat II HP takes the proven sound reduction of Acousti-Mat's floating floor technology and adds an additional layer of noise control. With a nominal 5/16" height, the mat requires only a 1" topping. Acoustic-Mat II HP is made with 40% pre-consumer recycled content which may contribute points toward LEED project certification and is GREENGUARD Gold Certified.

Enkasonic® Enkasonic® creates sound-rated floors with the high IIC and STC level required by IBC 2009 and FHA for luxury developments.  It is a durable and proven solution - the only mat that has been tested after 10 years of use. (Enkasonic retained 97% of original thickness, was as pliable as a new roll, and performed equally to a newly manufactured roll.) It increases IIC levels up to 12 points over wood frame, and up to 20 points over concrete. It also increases the STC rating 6-15 points over a bare wood frame system. Enkasonic is made with 40% pre-consumer recycled content which may contribute points toward LEED project certification and is GREENGUARD Gold Certified.

Enkasonic® HP The original sound control mat just got better. Enkasonic® HP provides added impact noise control with an added layer of high performance acoustical fabric. Enkasonic HP increases the IIC levels of the floor/ceiling assembly by up to 19 points over wood frame construction and up to 25 points over concrete construction. Enkasonic HP is made with 40% pre-consumer recycled content which may contribute points toward LEED project certification and is GREENGUARD Gold Certified.

Acousti-Mat® 3 Acousti-Mat 3 consists of a core of fused, entangled filaments attached to a non-woven fabric, similar to Maxxon's Acousti-Mat II, only three times thicker. It's a proven fact that the larger the air space, the greater the sound control - and this system creates the largest air void of any sound control mat. Acousti-Mat 3 increases IIC levels up to 17 points over wood frame, and up to 25 rating points (or more) over concrete. It also increases the STC rating 6-15 points over a bare wood frame system. Acoustic-Mat 3 is made with 40% pre-consumer recycled content which may contribute points toward LEED project certification and is GREENGUARD Gold Certified.

Acousti-Mat® 3 HP For challenging floors, like those found in warehouse-to-multifamily conversion projects, only the best will do. Acousti-Mat® 3 HP delivers top quality noise reduction by combining the proven sound reduction of Acousti-Mat's floating floor technology with an added layer of isolation. Acousti-Mat 3 HP is made with 40% recycled content and is GREENGUARD Gold Certified.

Acousti-Mat® SD Maxxon Green Mark
Acousti-Mat SD is designed to fit the flutes of 9/16" - 2 1/2" o.c. 22 gauge corrugated steel deck, opening corrugated steel deck projects to any floor good, not just "quiet" carpet and pad. Acousti-Mat SD requires only one underlayment pour, reducing project time to completion. Acoustic-Mat SD is made with 40% pre-consumer recycled content which may contribute points toward LEED project certification and is GREENGUARD Gold Certified.

Acousti-Mat® LP

Acousti-Mat® LP (Low Profile) is a sound control mat used over concrete slabs and topped with a Maxxon underlayment to improve IIC ratings. Acousti-Mat LP provides a tough, durable mat with water repellent features and excellent reductions in sound transmission and sound reflection, achieving a Delta IIC rating of 19 – a reduction in impact noise of approximately 75%. Acousti-Mat LP is GREENGUARD Gold Certified.

Acousti-Mat® LPR

Acousti-Mat® LPR is an entangled mesh attached to a unique blend of polymeric fibers. LPR can be attached to a concrete or wood subfloor and then topped with a gypsum or self-leveling underlayment. In this application, the LPR system can meet the 50 IIC sound control rating required by the IBC. Acoustic-Mat LPR is made with 40% pre-consumer recycled content which may contribute points toward LEED project certification and is GREENGUARD Gold Certified.

Specialty Products

Maxxon® DPM is a 2-component, moisture tolerant, extremely high density, chemically enhanced epoxy based product which prevents the passage of water vapor and moisture through slabs or walls on or below grade, thus eliminating delamination of adhesives, floor coverings and coatings. It also prevents capillary infiltration of oil or other chemicals from the ground and can be used to treat oil contaminated slabs.

Maxxon® MVP (Moisture Vapor Protection) Maxxon MVP is a 2-component, moisture tolerant, low viscosity, solvent free, chemically enhanced epoxy based product which reduces the passage of water vapor and moisture through slabs on or below grade, thus eliminating delamination of adhesives, floor coverings and coatings

Maxxon® CSM is a reinforcement product used in conjunction with Maxxon Underlayments for crack suppression. CSM consists of a core of fused, entangled filaments and a geotextile fabric bonded to one side. Maxxon CSM is now always made with 40% recycled content and may contribute toward points for LEED project certification.

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